Industry 4.0 has been fueled by the industrial sector’s relentless pursuit of more production uptime, extending asset lifespan, and improving product quality. Their efforts have been a boon to commercial building owners and operators as their efforts have resulted in dramatic cost reductions in component costs, hardened systems, and communications reliability.
Rising energy costs, labor shortages, and emphasis on ESG initiatives have driven building owners and operators to seek solutions to counteract these headwinds. According to a November 2022 survey conducted by a JLL-Owned Company, BuildingEngines, 68% of Facility Managers are prioritizing building operations/equipment maintenance as they enhance their tech stack.
HVAC is a unique building asset that, if managed poorly, can be responsible for tens or hundreds of thousands of dollars in operational, capital, and energy costs every year. In a mission-critical environment such as manufacturing, mechanical system failures can stop production in its tracks, resulting in significant losses of revenue.
Let’s delve into the 2 key benefits of IoT predictive HVAC monitoring: Reducing Operational Costs and Preventing Operational Disruption.
Facility Managers (especially multi-site FMs) often lack the time and resources to optimize HVAC performance with traditional methods (like quarterly PMs). This results in:
IoT predictive HVAC monitoring provides 24/7 high-resolution performance data on your packaged systems, which fills in these blindspots and shifts HVAC management to a proactive/predictive mode of operation. Here’s how an IoT predictive monitoring platform (like nClarity) does this:
HVAC disruption in mission-critical environments can result in huge financial losses, spoiled products, and even endangerment of life.
With IoT predictive HVAC monitoring, your operations team and/or service provider gets an early warning system to prevent this from happening.
The monitoring platform captures data from each RTU every minute, 24/7. This data is processed by machine learning algorithms, stored, and trended over time automatically (without your service provider doing anything).
Unlike higher-level controls and analytics platforms, an IoT platform tracks operating-level performance. The platform monitors for refrigerant leaks, calls for heat and cool, and sources of inefficiency and degradation that may lead to failures.
When the system picks up on a developing issue, Operations is alerted. Issues are graded for severity, enabling teams to intelligently determine priority and labor allocation. Sources of imminent failure can be dealt with immediately while less serious issues can be clustered and efficiently scheduled.
To put 24/7 machine performance visibility into perspective, minute-by-minute data year-round equates to 525,600 inspections per RTU component and over 3.5 million inspections total per RTU per year (automatically, without human supervision).
The traditional PM models, even rigorous ones with monthly onsite visits, pale in comparison in terms of visibility into your packaged system performance.
A couple examples of applications of IoT predictive HVAC monitoring include:
In a manufacturing environment, the mechanical equipment is often integral to facility operations. If the HVAC goes down, production may be impacted or the product will be at risk of spoiling. A service provider equipped with an IoT predictive platform will be able to much more effectively prevent disruption and loss of revenue.
In distributed portfolios such as Urgent Care and other medical portfolios, the mechanical challenge is often one of scale. The greater the number of buildings, the more difficult it becomes to manage PM standards across the entire platform. In addition to preventing failures, with access to robust real-time data and fully automated analysis across your entire operation, it becomes much simpler to hold providers accountable.
In summary, integrating IoT Predictive HVAC Monitoring into your HVAC asset and maintenance strategy is highly effective at reducing operational costs and preventing operational disruption in facilities serviced by packaged units.
The nClarity Predictive Maintenance Platform has been designed from the ground up with these needs in mind. Its IoT-based tech makes it cost-effective and quick to implement, and a small to mid-sized building can be brought online in as little as one day.
If you want to learn more about how nClarity can help you reduce operating costs and prevent operational disruption, click here.